Advanced Ceramics Progress

Advanced Ceramics Progress

Investigating the Role of Pouring Temperature, Heat Treatment and Mold Preheating Temperature on the Hardness and Microstructure of the Inner Surface of Al-15Mg2Si In Situ Composite Pipe Fabricated by Centrifugal Casting Method

Document Type : Original Research Article

Authors
1 PhD Student, Department of Materials Engineering, Faculty of Engineering, Imam Khomeini International University (IKIU), Qazvin. Iran
2 Associate Professor, Department of Materials Engineering, Faculty of Engineering, Imam Khomeini International University (IKIU), Qazvin, Iran
3 Professor, Department of Ceramic, Materials and Energy Research Center, Karaj, Iran.
4 Assistant Professor, Department of Ceramic, Materials and Energy Research Center, Karaj, Iran.
Abstract
This study aims to place Mg2Si reinforcing particles in the inner wall of aluminum matrix composite tube and optimize the microstructure and hardness of the mentioned wall using temperature parameters. Upon application of Al-Si alloy, creation of in-situ Mg2Si particles in this alloy system, and production of the pipe as a result of the low density of Mg2Si particles based on the centrifugal casting method, these reinforcing particles would be accumulated in the inner wall of the pipe. In this study, the effect of dissolution, aging, mold preheating, and pouring temperature on the hardness of the inner wall of
Al-15 wt. % Mg2Si alloy was investigated, and the most optimal manufacturing conditions as well the interaction among the variables were determined using Design Expert software to achieve the highest hardness. Of note, the most effective variable among the mentioned variables was heat treatment temperature, and the best temperature was about 535 °C. According to the findings, the best pouring temperature was obtained as around 700 °C; hence, a higher temperature is needed to preheat the mold to obtain reinforcement with uniform placement.
Keywords

Subjects


  1. K. Chawla, "Composite Materials", 2nd ed., (1998), New York, Springer.https://scholar.google.com/citations?view_op=view_citation&hl=en&user=ZvbtR0IAAAAJ&citation_for_view=ZvbtR0IAAAAJ:u5HHmVD_uO8C
  2. Honarbakhsh, R. Khorshidi. M. Emamy. H. R. Jafari. (2011) ‘The Evolution of Heat Treatment on the Tensile Properties of
    Na-Modified Al-Mg2Si In Situ Composite’. http://dx.doi.org/ 10.4028/www.scientific.net/AMR.311-313.283
  3. Kaufman J. "Aluminium Alloy Castings Properties, Processes, and Applications", (2004). ASM International. Materials Park, USA. https://www.asminternational.org/aluminum-alloy-castings-properties-processes-and-applications/results/-/journal_content/56/05114G/PUBLICATION/
  4. Shailesh Rao A, P G Mukunda, “Influence of teeming temperature of molten metal of Tin during centrifugal casting”, (2013), 51-54. https://doi.org/10.1179/174313309X436673
  5. Xiu, D., Yu, Q., Li, X., & An, G. "Mold filling behavior of melts with different viscosity under centrifugal force field", (2002), J. Mater. Sci. Technol, 149. https://jmst.org/CN/Y2002/ V18/I02/149
  6. Zagórski, R., & Œleziona, J., "Pouring mold during the centrifugal casting process", (2007), Archives of Materials Science, 442- 442. http://api.semanticsxholar.org/corpusid: 136646360
  7. Das, A., and Fan, Z. "Morphological development of solidification structures under forced fluid flow: experimental observation", (2003), Materials Science and Technology, 573-580.https://cronfa.swan.ac.uk/Record/cronfa34623
  8. Kumar, S., Sarma, V. S., & Murty, B. S. "Functionally Graded Al Alloy matrix in-situ composites", (2010), Metallurgical and Materials Transactions A, 242-254. http://dx.doi.org/ 10.1007/s11661-009-0063-3
  9. Yanbo, Zhai., and Ziuteng, Ma., and Zhen, Mei. “Centrifugal Forming Mechanism of Al Gradient Composites Reinforced with Complementary Primary Si and Mg2Si Particles.”, (2014), Rare Metal Materials and Engineering 43(4): 0769-0774. https://doi.org/10.1016/S1875-5372(14)60081-3
  10. Meiling Xin a ., Zhaodong Wang A., Bing Lu a ., Yong Li. “Effects of different process parameters on microstructure evolution and mechanical properties of 2060 AleLi alloy during vacuum centrifugal casting”. (2022), Journal of materials research and technology. 54-68. DOI:10.1016/ j.jmrt.2022.08.147
  11. Xue Sheng., Xiaoming Qian., Longzhou Meng., Zhaodong Wang. “Numerical Simulation of Density Segregation of Al Alloy During Centrifugal Casting”. 2nd International Conference on Advanced Materials and Mechatronics (ICAMM 2022). DOI 10.1088/1742-6596/2343/1/012012
  12. Arefkhani, M. Razavi*, M.R. Rahimipour, A. Faeghinia. “The Effect of Rotation Speed on the Microstructure and Hardness of Synthesized Al-WC Nano-Composite by Centrifugal Casting”, (2016), Advanced Ceramics Progress, Vol. 2, No. 4, 1-6. https://www.acerp.ir/article_70031_133f2af9dae6a8f98238833f8fc1842a.pdf
  13. Mohamad Nirumand, Yaser Vahidshad, Massoud Emamy , Karen Abrinia. “Design and manufacturing of Al-Mg2Si cylindrical functionally graded composites using in-situ centrifugal casting”, (2020), vol 8, No. 4, 1749-1757. https://doi.org/ 22068/jstc.2022.542863.1756
  14. S Senthil Murugan ., S Balu Mahandiran ., M Vigneshkumar ., P Ashoka Varthanan ., S Sakthivel ., V Vicknesh. “Microstructural Analysis of Al-Sic Composites Fabricated Through Centrifugal Casting Process”.(2022), International Conference on Advancements in Materials and Manufacturing Engineering. 291-296. https://doi.org/10.1063/5.0108070
  15. Subhash Chandra Ram., Kausik Chattopadhyay.,and Awani Bhushan. “A literature review on Al-Si alloy matrix based in situ Al-Mg2Si FG-composites: Synthesis, microstructure features, and mechanical characteristics”.(2022), Institution Of Mechanical Engineers. https://doi.org/10.1177/09544062221124064
  16. Verma, R.K., Parganiha, D. & Chopkar, M. 2021. “A review on fabrication and characteristics of functionally graded aluminum matrix composites fabricated by centrifugal casting method”. SN Applied Sciences. https://doi.org/10.1007/s42452-021-04200-8.
  17. Yunus Emre ASAN., Murat ÇOLAK. 2022. “Modeling the Effect of Pour Height, Casting and Mold Heating Conditions for the Analysis of Fluidity of Different Section Thicknesses in Die Mold Casting of Al12Si Alloys. Journal of Science and Technology. 14-27. http://doi.org/10.18185/erzifbed.1199648
  18. Yi Si., Wanshan Di., Miao Liu., Yuexiang Zhao. “Effects of pouring temperature and electromagnetic stirring on the semi-solid microstructure of hypoeutectic Mg2Si/Al composite”. (2020), IOP Conference Series: Earth and Environmental Science. 692. DOI 10.1088/1755-1315/692/3/032120
  19. Shivkumar, S., Ricci, S., Keller, C. & Apelian, D. "Effect of solution treatment parameters on tensile properties of cast aluminum alloys". (1990), Journal of Heat Treating, 63-70. https://doi.org/10.1007/BF02833067
  20. Ogris, E., Wahlen, A., Lüchinger, H. & Uggowitzer, P. J. "On the silicon spheroidization in Al-Si alloys". , (2002), Journal of Light Metals, 263-269. http://dx.doi.org/10.1016%2FS1471-5317(03)00010-5
  21. Zhang, D. L., Zheng, L. H. & StJohn, D. H. "Effect of a short solution treatment time on microstructure and mechanical properties of modified Al–7wt.%Si–0.3wt.%Mg alloy". (2002), Journal of Light Metals, 27-36. http://dx.doi.org/10.1016/S1471-5317(02)00010-X
  22. Li, Zedi., and Li, Chong., and Liu, Yongchang., and Yu, Liming., and Gou, qianying., and Li, Huijun. “ Effect of heat treatment on microstructure and mechanical property of Al-10%Mg2Si alloy.”, (2016), Journal of Alloys and Compounds 663: 16-19. https://doi.org/10.1016/j.jallcom.2015.12.128
  23. Oyewole., A.M. Sunday. 2011. “Design and fabrication of a centrifugal casting machine”. International journal of engineering science and technology. 8204-8210. https://journal.ump.edu.my/ijame/article/download/5019/1374/23363
  24. Tebib., F. Ajersch., A.M. Samuel., and X.-G. Chen. “Solidification and Microstructural Evolution of Hypereutectic Al-15Si-4Cu-Mg Alloys with High Magnesium Contents”, (2013), The Minerals, Metals & Materials Society and ASM International. 4282-4295. https://doi.org/10.1007/s11661-013-1769-9
  25. R. Akbarpour , F. S. Torknik. “Modelling and Optimization of Densification and Hardness of Cu/SiC Nanocomposites based on Response Surface Methodology (RSM)”, (2021), Advanced Ceramics Progress, vol 7, No.4, 28-35. https://doi.org/10.30501/acp.2022.325167.1080
  26. Prasad, K. K., Murali, M. S., & Mukunda, P. G. (2010). Analysis of fluid flow in centrifugal casting. Frontiers of Materials Science in China, 103-110. https://doi.org/10.1007/s11706-010-0005-4
  27. Rajaravi., B. Gobalakrishnan., and P. R. Lakshminarayanan. “Effect of pouring temperature on cast Al/SiCp and Al/TiB2 metal matrix composites”, (2019), Journal of the Mechanical Behavior of Materials. 162-168. https://doi.org/10.1515/jmbm-2019-0018
  28. D.M. Wankhede., B.E. Narkhede., S.K. Mahajan., C.M. Choudhari. 2018. “Influence of pouring temperature and external chills on mechanical properties of aluminum silicon alloy castings”. Materials Today: Proceedings. 17627- 17635. https://doi.org/10.1016/j.matpr.2018.06.081

  • Receive Date 20 June 2023
  • Revise Date 28 October 2023
  • Accept Date 10 September 2023